Posted by s.shabbir · October 21st 2024
Composite door at a glance
A composite door is a type of door made from a combination of different materials such as timber, uPVC (unplasticized polyvinyl chloride), GRP (glass-reinforced plastic) and PU (polyurethane) foam each chosen for its unique properties. This combination typically includes a core for strength and insulation, a durable outer layer that withstands harsh conditions, and often features a decorative finish.
These doors not only enhance the aesthetics of your home but also protect against break-ins while offering excellent thermal performance. Unlike traditional wooden or uPVC doors, which are made from a single material, composite doors incorporate multiple layers, each with a specific function. This multi-layered formation is designed to improve performance in terms of durability, security, insulation, and aesthetics.
What is a composite door made of?
A composite door is made from various materials to enhance its features, such as durability, thermal performance, and security. These materials typically include:
- External Skin: The outer layer is typically made of uPVC or GRP, providing weather resistance, impact protection, and a wood-like appearance.
- Inner Frame: The core of the door is usually constructed from timber for structural support. Timber frames often require regular maintenance as they can swell or warp over time.
- Glazing: Glass is inserted into the door frame using cassettes.
- PU Foam: High-density polyurethane foam is used to fill any gaps in the door’s framing.
The materials used to construct composite doors differ among manufacturers. Premium options like Rockdoors are crafted from superior-quality materials.
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How are composite doors made?
Composite doors are manufactured using advanced technology and state-of-the-art machinery. The construction of these doors typically involves following key steps, each contributing unique properties to the final product.
- Forming the Outer Layer: The exterior surface of composite doors is usually covered with either a GRP or uPVC skin.
- Creating the Inner Frame: The core of the door is constructed using timber or other materials to achieve the foundation for the door.
- Glazing Options: For doors with glass designs, glazing is inserted into cassettes and integrated into the door frame.
- Insulating the Door: The door frame is insulated with PU foam to fill any gaps.
- Hardware Installation: In the final stages, door furniture such as knockers, handles, and hinges are installed as per the requirements.
Unlike other composite doors, Rockdoors feature a rigid uPVC inner frame reinforced by an aluminium box section, which is welded together for structural integrity, making them up to 35% stronger than typical doors. Learn more about the manufacturing process of Rockdoor composite doors.
Benefits of composite doors
Composite doors offer a range of benefits that make them a superior choice compared to traditional wooden or uPVC doors. They are specifically designed to address common issues associated with standard doors, such as warping, swelling, draughts, and security concerns.
- Thermal Performance – The construction of composite doors includes a high-density core which provides excellent thermal insulation.
- Security – They are manufactured through a combination of materials equipped with advanced locking systems for both sturdiness and enhanced security.
- Durability – These doors are designed to withstand harsh weather conditions, resisting warping, cracking, and fading over time.
- Brilliant Soundproofing – Composite doors provide good sound insulation, making them ideal for homes in noisy areas.
- Low Maintenance – Unlike wooden doors, composite doors do not require regular painting or treatment. They can be easily cleaned with soap and water.
- Customisation and Styles – Composite doors come in a wide range of door styles and colours, with numerous customisation options, from door furniture to glass designs, allowing homeowners to choose features that suit their tastes and complement their home’s architecture.
Are composite doors better than uPVC doors?
Composite doors are generally considered superior to uPVC doors due to the following key differences:
| Composite Doors | uPVC Doors | |
| Material | Combination of materials | Singular material (uPVC) |
| Lifespan | Up to 35 years | Up to 10-15 years |
| Thermal Performance | Up to A-rated for thermal efficiency | Seals can break down over time |
| Security | Sturdy and secure | Vulnerable to break-ins |
| Durability | Resistant to wrapping, cracking | Wear and tear over time |
| Customisation | More options to customise | Limited to designs |
| Aesthetic Flexibility | Woodgrain finish with tons of styles | Limited styles |
Do composite doors fade?
Unlike timber doors, composite doors are resistant to fading and are designed to withstand harsh conditions such as rain, sunlight, and other environmental factors. Even after prolonged exposure to the elements, the colour and finish of these doors remain relatively stable.
However, like any exterior surface, these doors may experience slight fading over many years, especially when exposed to extreme sunlight without shade. Minimal care goes a long way in maintaining the door’s durability, helping it remain in optimal condition for years. Fortunately, most manufacturers offer guarantees on the door’s finish.
Our Rockdoors feature a high-impact outer skin, vacuum-formed onto an intricate aluminium mould, making them highly resistant to fading and able to withstand prolonged sun exposure without discolouration. This finish allows them to endure harsh weather conditions while maintaining their colour and woodgrain appearance over time.
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Can you paint composite doors?
It’s generally not advisable to paint composite doors. The outer layer of these doors is made from specific materials designed to mimic authentic woodgrain, and it is engineered to retain its colour without the need for repainting. Painting over this surface can interfere with the door’s weatherproof properties and may not adhere well.
If you do choose to repaint a composite door, you’ll need to use a specific type of paint suited for woodgrain surfaces. Additionally, any warranty from the manufacturer may be voided if you modify the door’s surface. For most homeowners, it’s better to choose a colour you love when selecting a door.
How to clean composite doors?
Cleaning a composite door is easy and requires minimal effort. Here’s how to keep your door looking its best:
- Step 1: Mix warm water with a mild detergent or soap.
- Step 2: Use a soft cloth or sponge to wipe down the door’s surface. Avoid using solvent-based or abrasive materials, as they can scratch the skin and damage the door’s finish.
- Step 3: For more stubborn marks, use a non-abrasive cleaner that is suitable for door surfaces.
- Step 4: Dry the door with a clean, dry cloth to avoid watermarks.
- Step 5: Clean the door frame and hardware, such as handles and locks, using a similar solution with a damp cloth and dry the area thoroughly.
This cleaning process is recommended to be done every few months to maintain the door’s appearance and performance. Learn more about how to look after your Rockdoor composite door.
How much are composite doors?
The cost of a composite door can vary significantly between different installers due to factors such as the chosen style, colour, dimensions, and door hardware (e.g., handles and knockers etc). Additional features, such as decorative glazing or locking mechanisms, also add up to the final price.
To get an accurate price, it’s essential to provide trusted installers with details about the desired door, its dimensions, and any additional features you want. By consulting multiple installers, you can compare prices and make an informed decision based on both quality and affordability.
Don’t forget to learn about the Rockdoor Prices.
How to fit a composite door?
Fitting a composite door is a complex task that requires precision and expertise, making it highly advisable to hire a professional installer for the job. Any misalignment or improper fitting can compromise the door’s security, energy efficiency, and overall performance.
Professional installers, especially those who are trained and experienced with composite doors, have the necessary skills and tools to ensure the door is installed correctly and functions properly.
We have a network of nationwide trusted installers who are specifically trained to install such doors with precision. They are equipped to handle various door styles, dimensions, and additional features. By hiring an expert installer, you can be confident that your door will be fitted properly, ensuring optimal performance and longevity.
Key takeaways
Composite doors are an excellent choice for homeowners looking for a durable, secure, and stylish option. Their multi-material construction offers superior benefits over traditional doors, including better insulation, security, and low maintenance. While these doors are more expensive than uPVC, their long lifespan and superior performance often justify the higher cost.
Whether you’re looking to enhance your home’s kerb appeal or improve energy efficiency, composite doors provide a modern solution that blends form and function. With proper care, they can last for decades, offering peace of mind and long-term value for your investment, especially those constructed with high-quality materials and classified as premium composite doors, like Rockdoor.
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